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The construction of a complete process installation involves the design of individual modules, which after implementation work as one coherent system according to the technical assumptions agreed on with you. In terms of performance, we focus on flexibility, we can implement a turnkey facility or a single module, according to your own design or based on documentation provided by you.
The highly developed processing industry is the basis of the global economy and the development of civilization. The growing demand for modern products results in the expansion of advanced technologies that fully utilize the scientific discipline of process engineering. This science occupies a special place in the activities of JM Systems, gathering in its team enthusiasts who can combine a wide range of specialist, technological and engineering knowledge with production practice.
Knowledge of the laws governing the process, the properties of materials and physical and chemical phenomena allows us to professionally design a complete, complex process installation for you, from accepting raw materials to a finished product.
As a general contractor, we will prepare an assessment of compliance with the machinery directive of the entire installation , regardless of its level and number of elements. We will also provide you with documentation, including manual, PID drawings, a list of components, electrical design and the DTR of the devices used.
JM Systems will offer you a Water Treatment Station, thanks to which you will get the raw material that meets even the most stringent requirements.
In response to producers needs related to water treatment, JM Systems has in its scope of services process water preparation stations. Considering the quality conditions of the used water, JM Systems will select a treatment program based on mechanical and / or physicochemical methods. For the preparation of process water we can use different variants based on mechanical filtration, degassing as well as softening or demineralization. An important treatment is also iron and manganese removal to eliminate the adverse effect of these elements on the organoleptic characteristics of the product.
Considering that most methods of water treatment do not guarantee the microbiological safety of the product,
water disinfection is the last step in the preparation process.
Appropriate bacteriological purity of water is obtained by using chlorination, ozone or UV radiation techniques.
The choice of water treatment technology is directly related to its composition and affects the complexity of the proposed system.
To maintain the obtained water quality status and eliminate secondary contamination,
JM Systems offers storage of prepared water in conditions of increased hygiene, so-called ULTRACLEAN.
Reception of raw materials is an essential link in the production chain. The responsibility of each manufacturer should be to create the most favorable conditions for their unloading and storage. The raw material storage process ensures continuity of production and requires appropriate techniques to preserve their durability, primary properties, high microbiological quality and prevent losses as long as possible.
JM Systems is able to offer hygienic internal transport, which is carried out on raw materials, semi-finished products in the production cycle.
We also offer a special technique of storage of ingredients in storage tanks or silos, even in conditions of increased hygiene standards, so-called Ultraclean with the use of inert gases, eliminating atmospheric oxygen.
We know how to hygienically ensure the acceptance of raw materials in your company and how to provide optimal conditions for storage of ingredients.
The implementation of these technological operations seems obvious when in actuality its not.
The mixing and dosing process is a widely used operation in various industries. The main purpose of these activities is to ensure the uniformity of the mixture, consisting of many raw materials, constituting a strictly defined formulation of the product. In modern plants, the dosing and mixing process takes place mechanically, and in some production lines under aseptic conditions.
Depending on the characteristics of the product and technology, JM Systems will propose the most optimal mixer with process parameters, taking into account structural considerations, physicochemical transformations, heat and mass transfer processes. All this to achieve the intended result of mixing.
In addition to batch mixing, JM Systems offers dissolving and mixing in the flow. In contrast to mechanical mixing, it is carried out continuously. The advantage of this solution is a shorter mixing time and lower power consumption, while achieving the same technological effect as in the case of periodically operated mixers.
The mixing and dosing process can be equipped with special software for feeding ingredients and recipe recording
with an intuitive visualization system that is friendly to the operation of the technological line.
Thermal treatment is one of the basic stages of the production process. The destruction of microorganisms as the main assumption of pasteurisation or sterilization depends on many factors. When selecting the right technology, special attention should be paid to: the type and form of bacteria present, product characteristics, its chemical composition, acidity (pH). In addition to the above-mentioned aspects, the effectiveness of the thermal process is also significantly affected by the choice of apparatus and equipment as well as associated components.
JM Systems offers both pasteurizers and product sterilizers in many technical variants, using, among others, plate or tube exchangers with an optimal number of sections, including heat treatment, regeneration and cooling section, and a suitably selected keeper (nazwa popularna). The guarantee of a well-designed thermal process is a perfectly developed positive pressure difference control system on the product side, as well as taking into account the required flow or several nominal flows and other conditions set by the user.
During the engineering of the thermal processing module, special emphasis is placed on the microbiology of the product, hygienic construction, energy recovery in the regeneration section, optimal heat exchange and beneficial handling of the product.
A very important issue in pasteurization and sterilization is the automation of the process, ensuring product safety,
user-friendly service and data archiving.
In many cases, to ensure your product health safety and durability, thermal treatment is required. A lot depends on your requirements and the characteristics of your product.
Production hygiene is an indispensable step in the implementation of the technological process in each production plant. The responsible producer, maintaining the binding legislation, works according to systems that absolutely guarantee conditions for the production of products of adequate quality and health safety. This thread is therefore one of high priority in the world, and in the European Union countries the most important topic of new legal regulations.
In order to ensure the key issue of maintaining high hygiene standards of production plants, JM Systems offers professional assistance in the field of cleaning and disinfection processes. Our CIP cleaning stations are tailored to the technological process requirements and investor opportunities. Our engineers, depending on your needs, will prepare the project in various variants and modules, from very simple solutions to fully automated and technically advanced systems.
The purpose of the CIP station module is to clean and disinfect in the closed loop of process lines, equipped with process and storage tanks, mixers and process pipelines, without the need to disassemble the elements. The system function is widely used in the food industry, but also in the pharmaceutical, chemical or cosmetic industry, where high hygiene standards are maintained.
The necessity of continuous improvement of system QUALITY in the production plant, introduction of new technological trends, market competEtiveness, as well as seeking savings and cost reduction while maintaining high standards are the challenges of today’s processing industry. The technical condition of your machines, the efficiency of equipment and apparatus significantly affect not only the continuity and efficiency of production, but also determine the desired health safety and high quality of the finished product.
We are happy to advise you on how little financial expenses you can do to raise the standard, improve functionality and increase the utility value of the existing industrial installation. If you want to achieve the above goals, make the decision to modernize your plant.
We offer full support in the preparation of the program and a strictly defined rebuilding policy, taking into account the various constraints. Taking into account the parameters and characteristics of your technological process and investment opportunities, we will develop the best plan for you to modernize and optimize your infrastructure. We will not forget about a rational energy management as an important aspect in the profitability of your company.
We are able to transform your old system into a well-functioning industrial installation that meets the highest technological standards. JM Systems as an external unit helps you to identify the weak points of your installations and diagnose technical problems.